Since its establishment in 1975, ELMEGA has been a leading authority in designing, manufacturing, and marketing machinery and specialised solutions for the agricultural sector worldwide.
Our extensive experience in the industry has enabled us to develop a comprehensive approach to mechanical engineering, adapting our agricultural expertise to create bespoke solutions for our clients.
We have in-house resources for designing and producing metal, rubber, or plastic parts, as well as the capability to manufacture moulds, dies, and necessary tools, ensuring minimal delivery times and optimised costs.
At ELMEGA, we are dedicated to supporting you at every stage of your project, from conception to final production. Our highly trained team provides technical advice from the initial phase, helping you define and refine your proposal.
With a versatile infrastructure and 45 years of accumulated experience in the development and manufacturing of industrial products, we guarantee quality and efficiency results at every step of the process.
IDEA
CONCEPT DEVELOPMENT
PROTOTYPING
MANUFACTURING
We have two CNC band saws with hydraulic feed for cutting various materials such as plastic, steel, etc.
The CNC folding machine ensures precision and consistency in folding sheets with different angles. With a maximum length of 3000 mm and a capacity of 1250 TN, we guarantee uniform results from the first to the last piece.
The CNC tube bending machine allows us to bend steel tubes with constant and variable radii.
We achieve sheet bending using rollers, with the capacity to bend steel sheets from 0.5 to 6 mm thickness and up to 3 meters in length..
MIG welding uses an electric arc between a wire electrode, while TIG welding uses tungsten to produce stronger seams less prone to corrosion.
We have four units of manual MIG welding and two units of manual TIG welding, operated by skilled welders.
To reduce time and costs, we have MIG/TIG welding robots that automate long and interrupted series with precise welds. Our facilities include three MIG/TIG robotic welding cells of different sizes.
Two Johnford VMC 1100 CNC machines, with travels of 1300x610x770 mm, allow us to carry out complex machining with minimal human intervention, achieving high production speed and cost reduction.
A TA series CNC lathe achieves machining of parts with high precision and automation. Additionally, we have a CMZ TBI-520 lathe with head speeds of up to 2980 rpm and axis travel of 296x1090 (X Z) and a piece diameter of 520 mm.
Electrical discharge machining is a machining process that uses electric discharge instead of mechanical forces, allowing for material removal with high precision.
We have an ONA PRIMA E250 wire EDM machine, with a travel of 350x250x200 mm (xyz) and the capacity to cut fine details between 3 and 4 µm, as well as minimum radii of up to 0.15 mm in tooling, dies, moulds, etc.
Additionally, we have an ONA HS300 plunge EDM machine, with a travel of 400x300x220 mm (xyz) and the capability to machine fragile parts and complex geometries, with extremely fine surface finishes.
This process allows for polishing plates to achieve an appropriate surface finish.
We have our own painting booth for painting parts with a quality finish without the need for subsequent polishing.
Mechanical presses are machines that deform parts by applying high pressure in a controlled manner.
We have a variety of hydraulic presses up to 1000 tonnes (table size of 1450x960 mm) and mechanical presses up to 300 tonnes (table size of 1000x1000 mm), allowing us to obtain embossed sheets, tube flaring, pressed sheets with various shapes, among other processes.
At ELMEGA, innovation is a constant. We incorporate state-of-the-art machinery in all our production areas and boast a highly skilled team. Our commitment to quality is reflected in our rigorous control based on the ISO9001:2015 standard and the application of continuous improvement systems.
We are here to accompany you throughout the development and production process, offering our experience and facilities to elevate your projects to the next level.